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Sawdust, Straw, Pellet Production Line

Basic Info

Model No.:  1~1.5 ton

Product Description

Model NO.: 1~1.5 ton Voltage: Customized Controlling Mode: CNC Certification: CE, ISO, SGS Customized: Customized Color: Multi Color Pellet Mill: Zlg560-90 Kw Cooling Machine: Lqnl-1.5-0.25 Kw Trademark: HMBT Origin: China Type: Ring Die Pellet Mill Automatic Grade: Semiautomatic Energy Saving: Energy Saving Warranty: 1 Year Condition: New Capacity: 1~1.5 Ton Per Hour Hammer Mill: Fjt65*55-37 Kw Packing Machine: Bjz50-0.75 Kw Specification: ISO9001, CE, SGS HS Code: 84834090
Wood Pellet production line
Wood pellet production line is also known as Wood Pellet Plant or pellet plant which serves for making the agro-forestry wastes into solid fuel or wood pellets. It includes crushing, drying, pelletizing, cooling, and packaging machinery.
 
 
Sawdust, Straw, Pellet Production Line
Advantages of wood pellet fuel:
1. Environmental Friendly.
2. Easy to store and transport. 
3. Wide application and good market.
4. Effective. Wood pellets generate high heat output.
5. The raw materials are available locally, sustainable and renewable.
6. Wood pellets cost is affordable and predictable. It is more stable than the ever-increasing price of fossil fuels.
 
Detailed Description of Wood Pellet Plant
Raw material:
Wood Pellets are mainly made from any wood waste and biomass particles, such as wood sawdust, wood shavings, wood chips, wood logs, straw, rice husk, coffee husk etc.. 
Mainly Involved processes:
Wood crushing (if the raw material is not already granulated), material sieving, drying (if the raw material contains too much moisture), pelletizing, cooling, screening and packing. The whole pelletizing process can be highly automatically controlled.. 
Production capacity:
1 to 10 ton per hour is available.
 
Process of complete wood pellet line
Our complete wood pellet plant has a compact structure, low energy consumption and is highly efficient. Every machine in the wood pellet plant can be designed and manufactured according to customers' requirements. Professional technical guidance of installing the machinery is also available.The whole process of wood pellet line can be highly automatically controlled. It includes the below processes.
 
 
Crushing process - Wood Hammer mill
 
The best material diameter for supporting to produce pellet is 1-5mm. Thus if your material diameter exceed 5mm, then you need Crushing Machine to crush and grind them into small powder 1-5mm for supporting to produce pellets. Our FJT series chipping and crushing machine is your best choice. It mills raw material like tree branch, wood shavings, wood chips, wood logs, cotton stalk, corn stalk, wheat straw etc, with size less than 50mm (diameter). After milled, the output size can reach diameter 3-5 mm, then it is pushed to next process to get dried and pelletized.
  
type power(kw) prodcution capcaity(T/H)
FJT40 7.5 φ5   0.1-0.3
FJT50 11,15 φ6   0.2-0.4
FJT65×27(belt) 22 φ6   0.5-0.8
FJT65×27(direct connected) 22 φ6   0.6-1.0
FJT65×55 37,55 φ6     1-2
FJT65×75 55,75 φ6   1.5-2
FJT65×100 90-110 φ6     2-3
 
Drying process - Rotary-Dryer
The best moisture content to pelletizing is about 11-17%. Our rotary dryer is made up of burning stove and main rotary dryer which is high efficiency in drying the wood and biomass material. It can realize to reduce the moisture from 50% to 10%. The rotary dryer uses steam to heat air and contact material to remove certain degree of moisture. It is very important for wood pellet plant to using moisture detector which will determine the most suitable moisture before pelletizing.
 
type power(KW) fun power(KW) dead load(T)
HJGHΦ0.8×8×1 4 5.5 3.8
HJGHΦ0.8×12×1 4 5.5 5.21
HJGHΦ1.0×8×1 5.5 5.5 4.2
HJGHΦ1.0×12×1 5.5 5.5 6.27
HJGHΦ1.2×10×1 5.5 7.5 6.9
HJGHΦ1.2×12×1 5.5 7.5 8.34
HJGHΦ1.4×8×1 5.5 11 7.58
HJGHΦ1.4×12×1 7.5 11 11.38
HJGHΦ1.4×15×1 7.5 11 12.47
HJGHΦ1.5×8×1 5.5 11 9.59
HJGHΦ1.5×12×1 7.5 11 12.98
HJGHΦ1.5×15×1 11 15 13.8
HJGHΦ2.5×24×1 22 37KW 49.97
HJGHΦ2.5×12×3 18.5 55KW 50.63
HJGHΦ2.8×20×1 22 45KW 52.3
HJGHΦ2.8×24×1 22 45KW 58.8


Pelletizing process - Wood pellet mill
Pellet mill is the heart of the wood pellet production line, and has reliable running performance . It is special designed for compacting of wood, straw, and other biomass sources into pellets. Capacity ranges from 1T to 10T per hour. 
You can choose ring die pellet mill or flat die pellet mill depend on your capacity requirement. Our MZLH series Ring die pellet mill is best choice for large scale production, while, ZLPM series flat die pellet mill is suitable for small pellet production line. Please feel free to contact us for more information.
 
type power(kw) capacity(T/H) pellet dimension(mm) outline dimension(mm) dead load (t)
ZLG560 90 1~1.5 Φ4-Φ12 2600×1300×2300 5.3
ZLG720 160 1.5~2.5 Φ4-Φ12 2900×1300×2400 9.5
ZLG850 220 2.5~3 Φ4-Φ12 3300×1400×3100 14.2
ZLG920 315 3~ 4.5 Φ4-Φ12 3800×1680×3400 18
ZLG1050 315 4.5~6 Φ4-Φ12 4800*2680*3900 24.3
ZLG1250 550-660 7~8  Φ4-Φ12 5200*2860*4100 48

Cooling process - Pellet cooling machine
Usually after pelletizing, the temperature of wood pellets is between 60-80 degrees and the moisture content is close to 15%. For storage purposes, a cooler must be used to reduce their surface temperature and the moisture content, also help screen good and pure pellets. 
However, considering the feedback from some foreign clients, the local climate is very humidity, they hope to cool the wood pellets with moisture 7-8%. In order to satisfy different needs from different clients, we develop one kind of new Stabilizer Combined Cooler.
 
product name power(kw) capacity (t/h)
LQNL-1.2(square chest)raft towing 1.1+1.5 0.5-0.8T
LQNL-1.5 raft towing 1.5+0.25/1.5+1.5    1-2T
LQNL-2.5 raft towing 2.2+0.55/2.2+2.2    3-5T
LQNL-4 vibrating/raft towing 3+0.37/2.2+3    5-8T
LQNL-6 vibrating/raft towing 4+0.37/3+5.5   8-12T
 
Packing process - Pellet packing machine
After cooling process, the wood pellets will not directly enter into the fuel process, avoiding the wood pellet affected with damp, the packing process is very necessary. The packing process is effectively handled by our Semi-Auto Packing Machine.
 

 
 
 
 

Contact us if you need more details on Wood Pellet Plant. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Pellet Machine、Wood Pellet. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Production Line Of Pellet Mill

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